We are working hard to ship as quickly as possible, while ensuring the safety of our associates. Because theres no lower unit extending below the hull, the jet drive permits passage over obstacles that would restrict access to a propellerdriven outboard boat. All applicable coast guard regulations for inboard engines must be complied with, when constructing engine compartment. Online ive been reading until blue in the face about this engine. As required, revisions to this manual will be sent to all oem. Does anyone know where i can get a service manual for this engine. Now take a good look arounda where will your sport jet take you next. Mercury 200 hp sport jet drive service manual pdf download. River jet boating forum view topic optimax 200 sport jet. From weedy areas to rocky river bottoms, mercury has you covered. Ive seen a pattern where the steel reeds chipcrack.
Also, a few times the rpm dropped intermittantlyfor a few seconds. Equipped with a mercury sport jet engine and tunnel hull the predator allows you to access very skinny waters and get to the big game you desire. If you dont have it, will you know where me can buy or order these cylinder sleeve. Inspection a simple fuel pump lift test, as described in the appropriate service manual section, can be. I am looking for some help trouble shooting an intermittent but repeatable engine performance problem on my 2001 conquest 26 with twin 200 hp merc optimax 2005 powerheads. Mercury sport jet 120 flushing how to diy winterize 2 stroke outboard.
Mercury sportjet 200 hp optimax sn 0e432496 to 0e433492 situation the 2. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it. Buy your next boat on from dealers, owners, and brokers. It is mounted on the back of a monohull sportsboat from a a uk manufacturer called ring powercraft. I need buy cylinder sleeve for my engine mercury sport jet 200 optimax. I tested mercury marines new 250 optimax m2 jet drive, as installed in polaris new ex2100 sport boat. Help with engine repairs mercury sport jet 200 optimax. The mercury sport jet is all about power, simplicity and fun. All information, illustrations, and specifications contained in this manual are based on the latest product information available at time of publication. Most mercury sportjet boat owners want to perform at least a certain amount of their boat. I have 2005 powerheads because mercury was very gracious and replaced both 2001 powerheads due to plug fouling problems. The undercowling oil tank never went dry, but the fault alarm did not turn off. I turned off the mercury optimax 200 hp motor and filled the tank. I used the boat again and the mercury smartcraft gauge started counting down reserve oil percentages.
I was wondering if the mercury m2 jet drive service manual that all my other manuals keep referring to is available in the forum manuals section. Follow throttle cable adjustment procedures forproper adjustment. Optimax 200 sport jet the truth wed mar 01, 2017 12. Buy a genuine mercury quicksilver or aftermarket part. This authors 2004 mercury 200 hp optimax outboard engine has gone through three air compressors in seven years.
Mercury sportjet 240 hp warning horn conitinouseither lack of oil or cooling, correct. It was the 2 stroke 200 mercury block which is as reliable as it gets. Brunswick european group, brunswick marine in emea is the biggest leisure boating company in europe, the middleeast, africa and the cis brunswick marine in emea download center contains specific instructions for using and maintaining the products. The full pdf workshop manual of mercury sport jet 200 optimax is downloadable from this website. Before we give the handson results, lets first get the necessary bookkeeping out of the way. I have a 2005 mercury 200 hp optimax inboard jet in a jetcraft extreme shallow sn 0e427257. Added benefits of bench cooler seat, transom jump seats, clarion two speaker stereo, and tandem axle karavan trailer with rock guard. Mercury marine 240 efi sport jet drive service repair manual. Planes, mercathode, rideguide, smartcraft, zero effort, m with waves logo, mercury with waves.
A leading name in marine engines, mercury is recognized for producing topquality outboard motors as well as the mercruiser line of inboard engines. Mercury marine jet drive service manuals pdf download. This is the way to go for anybody running a sport jet. Mercury marine 200 fuel pump and fuel line assembly parts. Had plenty of power to get up powerful rapids with minimal cavitation. Test driving the mercury marine 250 optimax jet drive. Adding 1 inch of pitch will reduce the full throttle rpm by. How to replace the water pump impeller on a mercury optimax 200 hp. In priming the pump do i move the throttle handle 3 times forward with it in gear or should it be in neutral. Your best running buddy the mercury sportjet features awardwinning technology. Mercury 200 hp optimax jet 200 hp maritime propulsion. Steering helm and cablesteering helm66 sport jet installation 90831996r1 june 1996 9.
Tiller handle models 25hp and below can be shipped to your door or place of business for lower than you think due to large volume rates with our shippers. Guess i need to replace the oil pump in my 2000 mercury optimax 150 due to small leak around electrical connection. Find the source of the exhaust leaks and you can use a cut open beer or. The full manual mercury sport jet 200 optimax is downloadable from this page. For instance, the oil injection by pass is something im interested in researching a bit more if this engine suffers the same issues at the 240. Purchase a factory manual and study it thoroughly to gain a better understanding of your.
Stroke 2 years 3 years fourstroke 2 years 3 years contact the marine optimax power service center. Started easily every time, averaged about 45mpg, running mostly 35004200rpm. User manuals, guides and specifications for your mercury 200 optimax boat, engine, outboard motor. Mercury download 1997 1998 service manual 200225 optimax dfi 4 stroke this. Inspection a simple fuel pump lift test, as described in the appropriate service manual section, can be used to determine if the pump is.
Engine attached oil resovoir is full and no bubblesexcess cooling squirts from the transom outlet as normal. Stojans power sports and marine 2018 kingfisher 1775 extreme duty with 46 hours. You might think about going to the 200 optimax, which will give you electronic fuel injection. Also a great custom parts kit that could potentially save you from. Kijiji alerts are an email notification service where kijiji users can have the newest ads sent to your email address. Mercury sport jet 200 workshop service repair manual. Mercury optimax 200hp 2005 problem moderated discussion. Mercury 175 sport jet 2003 alumaweld stryker start up duration. If you have a dirty old paper copy of this manual or a pdf copy of this manual on your computer and it crashed we can help. Apr 14, 2016 purchased a one owner, 2002 challenger 2000 with the 250 optimax.
I recently changed spark plugs on my optimax 200hp sport jet and have lost a lot of power when i push the throttle up to 5000 rpm it drops itself to 4500 rpm i have a twin engine have not changed the plugs on the second engine its running normal but problem on the first after changing plugs. Motion marine fishing machine 200 mercury sport jet. Database contains 15 mercury 200 optimax manuals available for free online viewing or downloading in pdf. River jet boating forum view topic optimax 200 sport.
I am seeing some boats come up for sale with the 175 sportjet. Please read this manual carefully before operating your outboard. Beginning in 2012 mercury began producing their 200hp optimax engines. The first air compressor failure on this mercury optimax occurred at 300hours. I have a merc 175 sport jet with 330 hrs on it and i had this problem once last year and 4 or 5 times this.
My seloc manual says mercury recommends it but also says mercury does not. Any homegrown tests i can do to be certain of problems. Mercury jetdrive outboards are specifically designed to pilot boats in shallow waters where propellerdriven hulls are unable to operate. Mercury marine 240 efi sport jet service manual on cd.
Mercury mariner 105 jet, 140 jet, 5hp, 150hp, 175hp, 200hp, 225hp outboards factory service repair manual 19922000 mercury mariner 1155150175 optimax dfi outboards factory service repair manual from 2000. The engine has 315 hrs, the plugs have 50 hrs and they are. Also a great custom parts kit that could potentially save you from breakdown out on the water. Prices include shipping in the continental us and each powerhead comes with a base installation gasket set. A few weeks back i let the port remote oil tank go dry. Sounds like alot of issues years ago with these powerheads. Customize your jet outboard for your individual boating experience. Install tunnel grommet in cutout of boat by gluing front portion of grommet to tunnel.
Mercury 200hp optimax and smartcraft alarm moderated. Mercury 200 optimax manuals and user guides, boat, engine. Im currently looking at a new boat 2010 that can only be purchased with the 200 mercury optimax sportjet inboard jet with 200 opti powerhead. Optimax throttle linkage fencer services private limited. Sport jet sabre teeth our new patent pending stainless steel caps for the sport jet are 316 stainless steel with solid 316 tips have been torture tested and are virtually indestructible. Mercury 250 hp optimax jet 250 hp maritime propulsion. Mercury marine 90 95 120 hp sport jet service repair manual. The mercury sport jet also features a selfdraining cooling system which means less work at the dock and more fun on the water.
Remanufactured powerheads for mercury sport jets are covered by a oneyear warranty. Apr 21, 2018 spencer at gibbons motor toys show us the mercury optimax 200 sportjet. Reduce the throttle setting during engine shut down and, if the engine is throttle cable in. I have a 2008 sugar sand tango boat with a 200 hp optimax sport jet motor.
Save 200 mercury optimax sport jet to get email alerts and updates on your ebay feed. Nov 02, 2017 2007 mercury optimax 90 115 125 low oil water in fuel alarm. Care must be exercised in the design and construction of the engine compartment. Mercury outboard service manual free download pdf boat. Tough love for the river full width uhmw armor and 9 extruded stringers. Most often they get harmlessly spit out the exhaust, however i know of few power heads that needed substantial repairs from ingested broken reeds.
Sport jet drive service repair manual filled with high quality diagrams and instructions on how to service and repair your mercury marine jet. Yes it was loud, bit i used rv insulation inside the dog box and it cut the noise in half. Spencer at gibbons motor toys show us the mercury optimax 200 sportjet. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. The 2000 mercury optimax 200 stalls out at idle, usually when first starting it or when shifting gears. The description and specifications contained herein were in effect at the time this manual was approved for printing. With its shallowdraft hull, 200 horsepower mercury optimax sport jet inboard engine, and all the usual strength and safety of a hewescraft, you can extend your adventures into water very few boats can handle. Mercury m2 jet drive factory service manual seadoo forum. River jet boating forum view topic mercury sport jet. Mercury sportjet 200 optimax, intermittent no start.
For those with pre2011 200 optimax sport jets and over 300 hours, consider replacing the reeds. Mercury marine jet drive service manuals are available for immediate download. Mercury 200 hp sport jet drive service manuals are available for immediate download. These will last longer and when they do wear down they are fully replaceable. I checked all the plug wires and for loose connections. Seams must be located so that any rain water or splash, which. Get an alert with the newest ads for sport jet in alberta. I live about 3 hours away from the nearest dealer and i dont feel like driving all day there and back.
Optimax 4 beeps diagnosis and repair fired up fishing. Please enter a city, postal code, state, province or country your best running buddy. Aug 07, 2011 the other end must have mercurystyle connectors. Im finding very little info here and elsewhere about this motor. Location a of the pump to powerhead hull cut out relative to the.
Mercury 200 hp optimax jet 200 hp compare more info. The operation, maintenance and warranty manual contains. The sport jet incorporates an automatic bilge siphoning feature. The boat is 21 ft, total weight of boat and engine approx 900kg i understand that the 200 hp and 225 hp optimax engines share many components, firstly is this correct. I have a mercury 200hp optimax 2001 year which has run about 100 hours only.
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